Computerized Plant Basic & Detailed Engineering
Complete PROJECTs for Single Super Phosphate (SSP) , NPK Blending plant / NPK Granulation / UREA SSP / SSP granulation, MgSO4 & Di Calcium Phosphate & revamping.
Managing the standard of manufacturing, induction, development and employee involvement processes with business objectives..
- Development / deployment of the business manufacturing strategy, site plans and associated performance indicators.
- Manufacturing and process technology & projects with a successful outcome for the business.
- Managing and controlling the procurement, production, quality, engineering, warehousing and distribution resources to deliver bench mark performance targets.
- Developing strategies and plans to increase company’s business in given geographical area as per the customer segmentation. To Motivate and support the Customer Facing Team for ensuring that the individual goals are met.
We can prepare the Basic and Detailed Engineering Package comprising of the following documents:
1) Process Flow Diagrams
2) P & I Diagrams
3) Utility Flow Diagrams
4) Plant layout
5) Design basis
6) Process Description
7) Material & Utilities Balance
8) Raw material Specification & Requirements
9) Effluent & Emission summary
10) Equipment & Storages List
11) Specification of bought out equipment’s including utility etc., with name of recommended suppliers
12) General Arrangement Drawings
13) Instrumentation details including datasheets and specifications
14) Control philosophy including logic diagrams & interlock sequence
15) PLC general specifications
16) Electrical load list
17) Single line diagrams
18) Civil bldg specification
19) Process operating manual
20) Insulation and painting details
21) Equipment GA drawings
22) Isometric diagrams
23) Specification of Electrical equipment’s including Substation, Transformers, MCC panels etc.,
24) Process Data Sheet of Mechanical equipment’s
25) Laboratory Equipment List
Revamping Of Plants
Our qualified team help in revamping & optimizing the plants:
With rich hands on experience in design, operation, engineering and project our team has successfully achieved the objective in the following areas:
Reduction of operating costs
Improvement of product quality
Process optimization
Capacity and revenue increases
Project Handled as project head and consultant.
| Sr No | Company Name | Position | Project Handled | Capacity of Plant | Scope | Year |
| 1 | Rama Fertilizers, Junagarh. | Plant Manager | SSP Plant / NPK Plant | 200 MTPD Green field project | Greenfield. Land selection to plant commissioning project handled as project head | 1984 |
| 2 | Bharat Fertilizers, Wada, Thane. | Plant manager | SSP Plant / NPK Plant | 400 MTPD Green field Project & NPK | Project & Manufacturing activities | 1986 |
| 3 | Raashi Fertilizers, Nashik | Project Manager | SSP Plant / GSSP Plant | 400 MTPD Green field Project | Greenfield. Land selection to plant commissioning project handled as project head | 1987 |
| 4 | Rama Phosphate, Udaipur. | Project manager | SSP Plant / GSSP Plant | 600 MTPD Green field Project | Greenfield. Land selection to plant commissioning project handled as project head | 1996 |
| 5 | Aarti Fertilizers, Vapi | Project Manager | SSP Plant / GSSP Plant | 400 MTPD Green field Project | Brownfield. Land selection to plant commissioning project handled as project head | 2003 |
| 6 | Aarti Fertilizers, Vapi | Project Manager | DCP Plant | 25 MTPD Green field Project | Design & engineering with project work as project head | 2004 |
| 7 | Jubilant Organosys, Chittorgarh. | Project Manager | SSP Plant/ GSSP Plant | 1000 MTPD Green field Project | Greenfield. Land selection to plant commissioning project handled as project head | 2007 |
| 8 | Jubilant Organosys, Chittorgarh | Project Manager | DCP Plant | 50 MTPD engineering | Basic engineering | 2007 |
| 9 | Zuari Industries, Mahad. India | Project Manager | SSP Plant/GSSP Plant | 600 MTPD Design work | Plant detailed & basic engineering in house as project head | 2012 |
| 10 | Coromandel International, Rai Bareli | Head Project & manufacturing | SSP Plant | 400 MTPD Project implementation | Plant commissioning project handled as project head | 2015 |
| 11 | Coromandel International, Udaipur | Head Project & manufacturing | SSP Plant | 1000 MTPD New Brazil Tech Plant | New technology brought from Brazil for SSP manufacturing & project successfully commissioned as Project Head. | 2018 |
| 12 | Coromandel International, Udaipur | Head Project & manufacturing | GSSP Plant | 400 MTPD Capacity enhancement | Capacity enhancement with basic engineering | 2018 |
| 13 | Coromandel International, Vadodara | Head Project & manufacturing | GSSP Plant | 400 MTPD Capacity enhancement | Capacity enhancement with basic engineering | 2017 |
| 14 | Green Enviro Chittorgarh | Vice President | HW Preprocessing | 100 MTPD Green field Project | Greenfield. Project handled land selection to commissioning | 2018 |
| 15 | PREMSINGH Services | Contractor | Manpower supply | SSP GSSP plant manpower supply | SSP GSSP plant manpower supply for plant operation team | 2020 |
| 16 | RALLIS INDIA LIMITED, Dahej, Gujarat | Consultant | Spent acid use to make new product | Spent generation 50 mt per day | Report given for how to make new products from spent acid generated in their plant. | 2021 |
| 17 | Indorama India Pvt Ltd | Consultant | Use of spent acid in SSP plant | Spent acid use for SSP manufacturing | Spent acid use system & consultancy for new SSP plant initial working. | 2021 |
| 18 | FertiStream Dubai / NutriSource SARL TOGO. | Head Project & Manufacturing | NPK Blending plant | 500 MTPD Green field project | Greenfield. NPK plant in TOGO installed & commissioned. | 2022 |
| 19 | Granuphos Industrie TUNISIA | Consultant | SSP GSSP | 300 MTPD SSP GSSP Basic Engg | Basic engineering | 2022 |
| 20 | FCI Aravali Gypsum and Minerals India Ltd (FAGMIL) under flagship of Department of Fertilizers. Ministry of Chemicals & Fertilizers, Government of India | Technical Expert | SSP GSSP Plant | 400 MTPD SSP/GSSP Green field Project. Technical knowhow. | Basic & detailed engineering carried out for Government of India project SSP/GSSP | 2023 |
| 21 | Anglo Gulf FZE Dubai | Consultant | NPK Granulation | 400 TPD plant DPR | DPR & Basic Engineering carried out. Completed. | 2023 |
| 22 | Afri Ventuers Dubai (Site Afcott Cameron) | Consultant | NPK Granulation & Blending | 200 TPD NPK Granulation, 400 MTPD Blending. DPR & technical know-how. | Consultant for basic & detailed engineering & supervision as when required till plant commissioning. Project is in progress. | 2024 |
| 23 | Target for Chemicals Industry & Trade. Egypt | Consultant | SSP/TSP with Granulation & NPK Plant | 200 TPD NPK, 500 TPD SSP/TSP, DPR & Technical feasibility report | Feasibility report & Detailed project report. Completed. | 2024 |
| 24 | Sisili Projects Consortium Pvt. Ltd. Sri Lanka with Sri Lanka Govt. | Consultant | SSP with Granulation Plant | 150 TPD SSP Pre Technical feasibility report | Pre-Feasibility report in progress. | 2025 |
| 25 | Plateform Industrial Adétikopé SAS (PIA) Togo, West Africa Arise Group | Consultant | SSP TSP Granulation Plant | 1000 MTPD SSP TSP plant Detailed Project Report (DPR) | DPR work in progress | 2025 |
| 26 | NaviFerts International, Yamunanagar, Haryana | Consultant | NPK Granulation & Blending | 200 TPD NPK Granulation, 200 MTPD Blending. DPR & technical know-how. | Consultant for Feasibility report. Work is in progress. | 2025 |